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Analyser Web

Analysers General

Analyser Housings and Rooms - Coming Soon 

8.09 A new application guide entitled Liquid Analysis for Metals Extraction and Processing is available from our sponsor Emerson Process Management. The guide outlines liquid analytical solutions for leaching and ore extraction, concentration and separation, finished product purification and waste disposal as well as approaches to network management for metals processing plants. The new guide literally walks the user through the major extraction and processing methodologies and techniques such as cyanide extraction, flotation, phase difference, steel treatment and much more.

Control Global have an excellent Process Analyser Systems page which provide an excellent Guide to several Process Analyzer Technology (PAT) System reference articles. These include;
- Process Analyzer Resources
- When is it Time to Retire your PAT System?
- PAT System Reliability
- What keeps Process Analyzer Engineers up at Night?
- Process Analyzer Reliability, Maintenance & Service
- Process Analyzer System Safety and Ergonomics Part II
- Process Analyzer System Safety and Ergonomics Part I
- More About Cost Estimating Process Analyzer Projects
- Cost Estimating for Process Analyzer Projects
- Project Roadmaps Get You There
- Accurately Scoping Process Analyzer Projects
- How to Launch an Analyzer System Lifecycle Reliability Program


BTX and Total Aromatics
6.10 BTX and Total Aromatics by UV Absorbance -  Manufacturers are required to verify that household solvents do not contain aromatics above the hazardous carcinogenic levels. Hydrogenation processes in which an aromatic compound reacts with hydrogen over a metal catalyst are commonly used to purify solvents of trace amounts of aromatics. To maximize product yield, several parameters are optimized based on instantaneous indication of the total aromatics, a measurement that is also essential for verification of product purity - from Applied Analytics Inc.


Calibration Gases

7.10 Ensuring an Accurate Result in an Analytical Instrumentation System - Doug Nordstrom and Tony Waters - In many analytical instrumentation systems, the analyser does not provide an absolute measurement. Rather, it provides a relative response based on settings established during calibration, which is a critical process subject to significant error. To calibrate an analyser, a calibration fluid of known contents and quantities is passed through the analyser, producing measurements of component concentration. If these measurements are not consistent with the known quantities in the calibration fluid, the analyser is adjusted accordingly. Later, when process samples are analysed, the accuracy of the analyser’s reading will depend on the accuracy of the calibration process. It is therefore, imperative, that we understand how error or contamination can be introduced through calibration; when calibration can — and cannot — address a perceived performance issue with the analyser; how atmospheric pressure or temperature fluctuations can undo the work of calibration; and when and when not to calibrate - thanks to Swagelok and www.pacetoday.com.au 

Thanks to Matheson Tri-Gas for the following
Calibration Standard Gases Are Key to Reliable Measurements -Ronald C Geib
Gas Data Book
Effects of Toxic Exposure to Gases
Safe Handling of Compressed Gases
Conversion Tables
Materials Compatibility Guide
Threshold Limit Values
Lower and Upper Explosive Limits
Glossary of Terms
Specialty Gases and Equipment
Semiconductor Gases and Equipment
Purification
Microcontamination and Live Gas Testing
Trace Analysis


Chromatograph 
HOKE Gyrolok® Chromatography Fittings - HOKE Gyrolok® tube fittings for use in gas or liquid chromatography applications and feature low dead volumes, male nut designs, as well as configurations utilising either press-fit or drop-in frits

  50 years: Online Gas Chromatograph - Stephen M Bostic & Dr Jerry M Clemons - The most prolific and flexible online analytical measurement device for analysing discrete hydrocarbons in the hydrocarbon processing industry (HPI) is the process gas chromatograph (GC). It is estimated that there are more than 30,000 process gas chromatographs installed worldwide- This article takes a look at the past, present and a glimpse of the future of the online process gas chromatograph. Thanks to ABB and PACE. 


Continuous Emission Monitoring
Continuous Emission Monitoring - In today's industrial world pollution, global warming and the need to protect the environment analysis of emissions is a critical tool.  ICEwebs dedicated page on this subject contains links and technical information.


Density - Coming Soon


Gas Analysis - Coming Soon


Oxygen Analysis
Oxygen - ICEweb's dedicated page of technical information.


PH Analysis
PH Measurement - ICEweb's comprehensive PH page which is full of technical information on this subject.


Humidity Measurement
Humidity Measurement
-ICEweb's Humidity page is a great resource for a swag of information.


Oil in Water Analysis
Oil in Water Analysers


Sample Systems
Sample Systems - A representative sample is critical to achieve a correct analysis result. ICEweb's Sample Systems page has a wealth of information to help achieve this.


Specific Gravity
Determination of Specific Gravity of Gases: Fundamentals and Instruments - Faruk Civan - Specific gravity is one of the basic properties used for characterisation and measurement of gases. Instruments used for determining specific gravity are called gravitometers. There are also methods by which specific gravity can be determined indirectly. Accurate determination of specific gravity is essential for accurate measurement of gas flow rate - from CEESI


Spectrophotometer
6.10 The following application sheets and technical papers are from Applied Analytics Inc.
Incoming Materials Validation by UV/VIS/SWNIR Absorbance; An On-line Recognition Method - Yoav Barshad and Yael S. Barshad - In the fine chemicals and the pharmaceutical industry, validating the contents of incoming materials is critical. To maintain high efficiency it is beneficial to utilize continuous online techniques. Since many of the incoming chemicals show unique UV/VIS or NIR absorbance spectra, it was the analytical technique of preference. In order to handle a variety of incoming substances a recognition method to differentiate between the “correct” substance and all other possible streams was developed. The recognition method uses a pattern recognition algorithm to give the similarity/differences between two spectra in terms of a single number. An example of such an application will be described. A diode array process UV/VIS/SWNIR (short wave near infrared) spectrophotometer was employed to differentiate between a stream of mixed xylenes and other process streams. It was shown that there are significant variations in spectral features between the xylenes and the other samples. A recognition factor was defined and used to demonstrate the effectiveness of the method. A user defined threshold value for the recognition factor was used for a continuous and automatic identification of the process stream.
Diode Array Process Analyser for Sulphur - Aaron J Rollo - this paper reviews the utilisation of spectroscopy with diode arrays, a time tested, industry accepted technology for sulphur recovery applications. One analyser with different sampling systems can be used for a variety of applications. Common applications include Hydrogen sulphide (H2S), Tail Gas, Natural Gas and Mercaptans.
Clean in Place-Monitoring Trace Impurities in a Reaction Chamber - Validation of cleaning procedures are of utmost importance to the pharmaceutical, food, and specialty chemicals industries. The following application is an example of how an industrial spectrophotometer could be applied to the development, validation, and control of a Clean In Place (CIP) process - from A
Spectrum Analysis of a Tail gas Stream - This application sheet details how the analyser measures a complete spectrum of the process and analyse the data via a calibration method to give very accurate and reliable concentration readings. In addition Standard gases can be introduced at any time to test the accuracy and reproducibility of the analyser. In the continuous operation the complete spectrum is display, this allows the operator to check the system and the validity of the actual reading - As oppose to filter based units where the operator has no access to the actual detection only to the final numbers. The tail gas stream , depending on the source, contain various amounts of sulphur. The measurements are being performed in situ while the sulphur is reduced significantly by this ‘cold-finger’ probe, no coating or plugging usually associated with sulphur streams are seen - from Applied Analytics Inc.
Purity Levels by a UV Transmittance Method (MEG and Acetonitrile) - This application sheet details analysis of purity levels for Mono Ethylene Glycol (MEG) which is a raw material in fibre production. The quality of the fibres is highly dependent on the MEG purity level. Currently most MEG manufacturers use off-line methods for MEG quality control, where a sample is withdrawn from the process stream for laboratory analysis several times a day. The same measurement can be performed online utilising an industrial spectrophotometer. 

More Applications for Spectrophotometers can be found here.


Viscosity- Coming Soon


Useful Books
Analytical Instrumentation - Robert E. Sherman -  In this book on process analytical technology, you will find theory and a lot of real-world, hands-on practical knowledge from authors who have more than 20 years of experience, either applying analyzers in process plants, or for process manufacturers. This volume chronicles over 50 years of process analyzer development, from its origins in the research laboratory at Ludwigshafen in the late 1930’s to a dynamic worldwide technology in the early 1990’s. Included are drawings of sample systems that work, and comments on ones that don’t work. In addition, justifications and organization guidelines on process analyzer systems are represented.

 

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