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Level Measurement

 

Have a question on or need to purchase quality Level Instrumentation? Our Sponsors Austral Powerflo Solutions are Experts in this area!
Contact them here.

Just Scroll down to get to some great technical data on Level Instrumentation

3.10 Applications 
Magnetrol have a huge library of level applications which detail possible level measurement solutions - so if you need help in this regard just hit this link.

Capacitance
RF Capacitance- The basics-thanks to our sponsors Austral Powerflo Solutions and Magnetrol
Other Links
RF/Capacitance Level Instrumentation-from omega.com 

Displacer
Electronic Displacer Transmitter Liquid Level Measurement Basics - A good introduction from Magnetrol.
Displacer switch operation - This is based upon simple buoyancy, whereby a spring is loaded with weighted displacers which are heavier than the liquid-from Magnetrol.
3.10 Dont take the Risk - Is your Bulk Liquid Storage Tank Protected?- Do you have bulk liquid storage tanks containing petroleum products, ammonia, caustic chemicals, acids, ethanol, bitumen, pharmaceuticals, beverages, tallow where overflow could occur. This article describes how an high integrity, independent level switch, preferably of different technology to that used for the tank gauging system, is required to monitor any failure of the auto tank gauging system and shut down product transfers -thanks to our sponsor Austral Powerflo Solutions

Float/Magnetic
The Following technical information is compliments of our sponsors Austral Powerflo Solutions and Magnetrol

Magnetic Level Indicators - The Next Generation -  This unit incorporates Magnetrol’s advanced Eclipse guided wave radar technology with the time proven and time tested magnetic level indicator. To date almost 10,000 Eclipse transmitters are working throughout the world in tough measuring applications, with most of those being the highly efficient coaxial probe type. The primary benefit is that Eclipse does not depend on the MLI float for operation, as does a magnetostrictive transmitter. Redundant visual indication and a 4-20 mA signal in one instrument!
Float- Details of float measurement techniques explained
Atlas MLI vs. Gage Glasses
Evolution of Magnetic Level Indicators
Replacing DP Transmitters with Magnetic Level Indicators
MLI Branch Connection Comparison - Full-Bore / Full Penetration vs. Extruded Tee - This application note provides a comparison of Orion’s full-bore/full penetration (conventional) branch connections and extruded tee branch connections as used on Magnetic Level Indicators
External Caged Floats- the basics
Float Level Switches - the basics
Magnetic Level Indicators- the basics

Other Links
Typical Specific Gravities- from KTek
Resistive Magnetic Level for LPG tanks  - Thanks to Bintech
New Improvements to Magnetic Level Gauge Technology Yield Increased Control, Accuracy, Safety and Reliability for Plants that Process and Store Fluids Thanks to automation.com 

Radar
The Following technical information is compliments of our sponsors Austral Powerflo Solutions and Magnetrol
Choosing the Right Guided Wave Radar Product -Kevin Martyn,
Eclipse® GWR vs. RF Capacitance - Boyce Carsella -Is it time to replace your troublesome RF Capacitance/Admittance Liquid Level Transmitters?  
Non-Contact Radar Measurement - An examination of the various types - Kevin Martyn
Radar/Magnetic- This unit incorporates Magnetrol’s advanced Eclipse guided wave radar technology with the time proven and time tested magnetic level indicator.
Comparison of Guided Wave Radar against other level Measurement Technologies- This is a neat comparison tool 
Guided Wave Radar -the basics
Pulse Burst Radar - The basics
Replacing Old Technology - Revitalising level measurement accuracy at a Soviet-era plant   
Sanitary Liquid Level Measurement - Drug-makers are now choosing solid-state, non-mechanical devices that deliver higher accuracy, require less frequent calibration, offer enhanced validation schemes, and are installed in such a way that an instrument failure won’t compromise process uptime or derail a batch in process.
Gauge Your Level Instrumentation - Keith Larson - Technology advances and downtime avoidance steer drug makers toward top-mount, non-intrusive methods for continuous liquid level measurement.
Level Indicators Reach New Heights -  Exactly how much is in there? It’s an easy question if you can see into a tank, but what if you’re basically blind, or your tanks must be sealed? Sure, traditional solutions may work for awhile, but they’re historically hard to maintain and sometimes lack accuracy.
Radar Level Gauges - Frequently Asked Questions - Bob Botwinski
Pulsar Radar Level Up to the Challenge at Chemical Plant -  This facility offered  numerous challenging level measurement applications, including overfill and spill protection requirements. This is a large 7.0 MB download.
Upgrading Level Instrumentation - Field Upgrades aren't always as easy as 1, 2, 3 - Walt Boyes - Control Magazine

Other Links
Innovation in Level Measurement - End-of-Probe Algorithm - From automation.com 
Guided Wave Radar Transmitters:Meeting the Challenge for Level-Detection Under Harsh Conditions- From automation.com 

Ultrasonic
The Following technical information is compliments of our sponsors Austral Powerflo Solutions and Magnetrol
Principal of operation
Ultrasonic Contact - The basics
Ultrasonic Non-Contact - The basics
3.10Flexibility, Powerful Performance from Magnetrol Ultrasonic - Magnetrol’s new Echotel Model 355 Transmitter Can Handle Applications That Were Unthinkable Just a Few Years Ago - As advances in digital signal processing and low-power operation circuits make their way into the design of field instruments, ultrasonic level transmitters have gotten smarter and more effective. Thanks to www.controlglobal.com 

Other Links
Sound Advice - The measurement of level and flow is crucial to effective and efficient waste water treatment. Ultrasonic technology promises that and some more. From Siemens.
8.10 No Contact Means Ultra Level Measurement - In level-measuring applications where it’s undesirable to have contact of the measuring instrument with the liquid in the process, a sonic or ultrasonic device may be an option. These types of level-measurement instruments really measure the distance from one point in the vessel (usually a reference point) to the level interface with another fluid. The general operating principle of both sonic and ultrasonic devices is similar - from ISA and InTech.

Tapping Point Blockage Tools
Tapping Point Blockage- Automatic Cleaning tool, see the advantages of this advanced technology on the  level applications page. This tool has the potential to save big $$ in production downtime, utilities (purge) use and above all has the potential to improve safety.

Thermal Dispersion
Thermal Dispersion -The basics, thanks to our sponsors Austral Powerflo Solutions and Magnetrol

General Level Theory
Level Technology Comparison - This is a very comprehensive table- thanks to our sponsors Austral Powerflo Solutions and Magnetrol
Taking The Safe And Easy Approach - A  tune up of your instrument practices - Want to make your process instrumentation installations safer, more reliable, and easier to use? Then read on for a few insiders tips- thanks to our sponsors Austral Powerflo Solutions and Magnetrol
Improving Differential Pressure Diaphragm Seal System Performance and Installed Cost - Best practice diaphragm seal installation to compensate errors caused by temperature variations - Thanks to our sponsors Emerson Process Management

Other Links
Level Measurement Information Notes- Inx Inc
Level Calibration Notes - Inx Inc
Level Overview - a comparison of technologies -(supplied by Able Instruments and Controls Limited UK)
The Principles of Level Measurement
- Gabor Vass, Princo Instruments, Inc and sensorsmag.com
Level Measurement selection Criteria - from
omega.com 
Liquid Level Measurement-from APCS
Water Level Accuracy and Correcting for Errors
due to Gravitational Acceleration and Liquid Density - Ronny D. Harris, Ph.D -from In-Situ Inc

Vibrating Switches
Vibrating Switches - The basics - thanks to our sponsors Austral Powerflo Solutions and Magnetrol

Boiler Level Control
Boiler Drum Level Transmitter Calibration - Steam Drum Level is both a critical and difficult measurement to make. Control of the water level in the drum must be precise. Thanks to Emerson Process Management.
All in One Glass - Alternate approach to gage-glass maintenances leads to more accurate drum level measurements - Dale P. Evely - Southern Company, a producer of electricity, fiber optics, and wireless communications, developed an alternate approach to address gage glass maintenance issues as well as measurement uncertainties associated with water-column-type measurements - from ISA and InTech

Boiling water is easy as one, two, three, four according to David W. Spitzer There’s more to boiler level control than measuring level and adjusting a feedwater valve. Improved measurements and inverse response are just a few of the influences on operating boilers in a reliable manner. Thanks to ControlGlobal.com
Boiler Drum Level Measurement and Control -This paper focuses on the effects of boiler drum level and feedwater control as a means of energy savings by thermal/mass balancing the boiler. It also discusses  the effects of steam drum pressure and feedwater temperature on the overall efficiency of the boiler. From David C. Farthing and Federal Corporation

Bubble Tube
Canal Flow Measurement Using a Bubbler Water Level Sensor - From the US Government Hydraulics Lab
More details on Bubbler Tubes can be found in the General Level Theory Section above.

Gauge Glass
All in One Glass - Alternate approach to gage-glass maintenances leads to more accurate drum level measurements - Dale P. Evely - Southern Company, a producer of electricity, fiber optics, and wireless communications, developed an alternate approach to address gage glass maintenance issues as well as measurement uncertainties associated with water-column-type measurements - from ISA and InTech

Hydrostatic (Head Pressure)
The following links are provided with thanks to our sponsors Emerson Process Management  
Level Measurement - Transmitters with Seals -Transmitters with remote seals allow the transmitter to be removed from direct contact with the process fluid.

Tank Level Measurement Capabilities - from Viatran Corporation and dynisco.com 
Multivariable approach to liquid level
-Density-compensated leveling eliminates nearly all error - from InTech

Laser
Comprehensive Page on Laser Level - Thanks to our sponsor ZEDFLO.

Nucleonic
Radiation Based Level Measurement - from www.omega.com

Penetrating pulse technology
Principals of Penetrating Pulse Technology- From HiTech-A safe, economical, non-contact, non-invasive, “through the wall” digital technology for accurate level measurement -Leif Lindvall, 

Profile Concepts
Profile Concepts  -These are relatively new very accurate
techniques with particular relevence to the oil and gas industry 
Technology associated with profiler level systems 

Radio Frequency
RF Level Controls - The basics-thanks to our sponsors Austral Powerflo Solutions and Magnetrol
RF Level Measurement in Lined Vessels with Grounded Shell - from www.omega.com
Dielectric Constants.htm from Ktek

Sight Glasses
Are You Gambling with Your Sightglass? - Selection Strategies for When Failure Is Not an Option - Andrew Obertanec -Sightglasses are sometimes called “the weakest link” in a processing system because of the fragility of the glass. Actually, that’s not necessarily true. A sightglass need not be a weak link in a processing system because glass, when uniquely designed, is not necessarily fragile. Thanks to flowcontrolnetwork.com.
Technical Information and Guidelines for the Specification, Installation and Maintenance of Sight Glasses in Chemical and Pharmaceutical Processing Plants - This illustrated "Chemical and Pharmaceutical Sight Glass Application Handbook" spans the full scope of the subject from descriptions of common glass formulations to design factors, to a step-by-step checklist for installation and maintenance. From L.J. Star Inc - You will have to register to get a copy.
Critical Standards for Specifying Sight Glasses - Sight glasses are highly engineered products. Although brands look alike, differences in their specs have tremendous importance for worker safety, sanitary processes, and maintenance costs. From L.J. Star Inc.
Mechanically Prestessed Gas/Steel Sight Windows Resist Pressure and Impact Failure - An article from Chemical equipment and L.J. Star Inc.
On-line engineering tutorial on sight glass technology as it applies to chemical processing and pharmaceutical processing. This free webinar begins with an overview of the essential aspects of glass, noting the various formulations used in chemical, food and pharmaceutical process observation equipment. Concentrating on sight glass selection, installation, and proper maintenance, the webinar explains how to safely and effectively use sight glasses in process applications ranging from standard lines to exceptionally demanding applications with high temperature, high pressure, and sanitary requirements.

Standards for Tank Gauging
Standards for Tank Gauging - Some of the reference standards used for liquid level or mass tank gauging worldwide - thanks to Gauging Systems Inc
The Art of Tank Gauging - This excellent 26 page technical reference from Enraf gives an excellent overview