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Pressure Regulators

Stainless Steel Specialists Prochem are Australia’s leading supplier of quality Stainless Steel Pipeline Products, Stainless Steel Tube, Stainless Steel Flanges, Stainless Steel Valves Fittings and Stainless Steel Mechanical Instrumentation products. With 50 years of experience in Stainless Steel, their guiding principle is to add value to their customers' Stainless Steel business at all times. 

A Pressure Regulator automatically regulates the flow to maintain pressure in accordance with the amount of demand. 

Have a question on or need to purchase quality Pressure  Regulators? Our Sponsors Prochem Pipeline Products  are Experts in this area!
Contact them here.


GO Regulator
is a leading global designer and manufacturer of standardized and specialty pressure regulators, diaphragm valves, and filters to the analytical, instrumentation, petrochemical, oil & gas, and specialty gas industries. 

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Pressure Regulator Technical Information

The following information is from GO Regulator.

Regulator Technical Reference - This Technical reference details Mass Spectrometer Helium Leak Certification,  Subatomic Units of Measure,  Flow Calculations for GO Regulator Products,  CGA Connection Chart,  Typical Pressure Regulator along with Applications.
Regulator Glossary of Regulator Terms - A useful reference
Instructions for the General Use of Go Products - Some very useful technical instructions.
Go Regulator Pressure Animations - These Animations give a good indication of how regulators work.
GO Regulator Corrosion Chart 
Calculators - A series of Cv, Maximum Flow and Backpressure Calculators from Go Regulators
- Maximum Flow Calculator for Gases
- Minimum Cv Calculator for Gases
- Maximum Flow Calculator for Liquids
- Minimum Cv Calculator for Liquids
- Back Pressure Maximum Flow Calculator for Gases
- Back Pressure Minimum Cv Calculator for Gases
- Back Pressure Maximum Flow Calculator for Liquids
- Back Pressure Minimum Cv Calculator for Liquids
PSI Conversion Factors
Temperature Conversion Calculator


Introduction Principal of Operation and Sizing of Pressure Regulators

The Following links are from ICEweb Sponsor Samson Controls
Cutting Costs using Self-Operated Regulators - Wolfgang Hesse - At the beginning of the last century, the first self-operated regulators were used for simple control tasks which marked the beginning of process automation. Nowadays, many of us are not aware of the advantages, the design, the principle of operation as well as the limits of this type of technology. In this paper, Samson’s Mr Wolfgang Hesse outlines how cost effective self-operated regulators can be. This is a zipped file thanks to ICEweb sponsor Samson Controls .
Introduction to Self-operated Regulators - Self-operated regulators take over all the tasks required in a control loop. They integrate measuring sensor, controller as well as control element all in one system (Fig. 2). The combination of these components results in very rugged and reasonably priced devices - Thanks to ICEweb sponsor Samson Controls .

The following links are included thanks to ICEweb sponsor Emerson Process Management.
Introduction to Regulators - Instrument engineers agree that the simpler a system is the better it is, as long as it provides adequate control. In general, regulators are simpler devices than control valves. Regulators are self-contained, direct-operated control devices which use energy from the controlled system to operate whereas control valves require external power sources, transmitting instruments, and control instruments. This comprehensive Technical Reference guide includes articles covering regulator theory, sizing, selection, overpressure protection, and other topics relating to regulators. This section begins with the basic theory of a regulator and ends with conversion tables and other informative charts.
Glossary  - Glossary of regulator terms for reference.
Principals of Operations & Regulator Sizing Theory - Regulators provide a means of controlling the flow of a gas or other fluid supply to downstream processes or customers. An ideal regulator would supply downstream demand while keeping downstream pressure constant; however, the mechanics of direct-operated regulator construction are such that there will always be some deviation (droop or offset) in downstream pressure.
Valve Sizing (Standardised Method) - Fisher® regulators and valves have traditionally been sized using equations derived by the company. There are now standardized calculations that are becoming accepted world wide. Some product literature continues to demonstrate the traditional method, but the trend is to adopt the standardized method.  
Complete Technical Section on Pressure Relief Valves - This huge 10 Meg file is a Download of the complete Technical Section tabbed with bookmarks.
Edition VI of Industrial Pressure Regulator Application Guide - This 736 page, 4-color guide serves as a reference for technical applications and pressure data on Fisher® brand industrial regulators and is designed to provide assistance in selecting the right pressure regulator for a broad range of applications anywhere in the world. The Industrial Application Guide's comprehensive Technical Section includes several new and updated sections such as Regulator Components, Principles of Direct-Operated Regulators, Principles of Pilot-Operated Regulators, Selecting and Sizing Pressure Reducing Regulators, Over Pressure Protection Methods, Principles of Relief Valves, Principles of Series Regulation and Monitor Regulators, Valve Sizing calculations, Valve Sizing, Temperature Considerations, Sulfide Stress Cracking, Conversions, Equivalents, and Physical Data. 
Temperature Considerations - Freezing has been a problem since the birth of the gas industry. This problem will likely continue, but there are ways to minimize the effects of the phenomenon. 
Sulphide Stress Cracking - NACE MR0175, “Sulfide Stress Corrosion Cracking Resistant Metallic Materials for Oil Field Equipment” is widely used throughout the world. In late 2003, it became NACE MR0175/ISO 15156, “Petroleum and Natural Gas Industries - Materials for Use in H2S-Containing Environments in Oil and Gas Production.” These standards specify the proper materials, heat treat conditions and strength levels required to provide good service life in sour gas and oil environments.
Reference -  This section contains information regarding elastomers, metals, regulator tips, conversions, equivalents, and physical data.

Pressure Regulators Simplicity May Suffice - Seeking a good, economical alternative to control valves? Pressure regulators may be the right choice - Pressure regulators are very simple control devices, taking necessary operating energy from the process. In contrast, control valves require transmitters, controllers, and external energy sources.- From Dave Harrold and Control Engineering.

The following papers are from CEESI, whilst they are older they still address the fundamentals
Operation and Maintenance of Regulators
- Jim Massey - the operation and maintenance of regulators is extremely important because a gas regulator is the most critcal mechanism for controlling the movement or ther flow of gas.
Fundamental Principles of Self Operated Regulators - James Thomson - This paper discusses the basic purpose of regulators, what affects their performance, things to consider when sizing a regulator and capacity calculations for safety devices.
Causes and Cures of Regulator Instability 
- William H. Eamey - This paper addresses the gas pressure reducing regulator installation and the issue of erratic control of the downstream pressure. A gas pressure reducing regulator’s job is to manipulate flow in order to control pressure. When downstream pressure is not properly controlled the terra unstable control is applied. 
Gas Service Regulators Installation, Selection, And Operation - Robert McCaslin - Of the many varieties of gas pressure regulators the service regulator is one of the most basic and widely used types. They are typically found on residences, small businesses, and apartments. They are often the final stage of pressure reduction before residential meters, and they typically reduce pounds per square inch inlet pressure to inches water column pressure.
Fundamental Principles Of Pilot-Operated Regulators - Brent E. Sayer - A regulator is a mechanism for controlling or governing the movement of machines or the flow of liquids and gases, in order to meet a standard. 
High Pressure Regulators - Brent E. Sayer - A regulator may be described as a "mechanism for controlling or governing the movement of machines or the flow of liquids and gases, in order to meet a standard." The primary function of a gas or liquid regulator is to match the supply of the fluid moving through it to the demand for the fluid downstream. To accompli sh thi s, the regulator continuously measures the downstream pressure and makes adjustments accordingly.
Also there are a huge "swag" of Pressure Regulator papers on the excellent CEESI website, just go to their technical page and type in "Pilot Operated Regulator" on their search engine.  


Pressure Regulator "Droop"

Combating Droop in Self-Contained Pressure Regulators - Tim Gainer - When qualifying valves for any pressure reduction application, there are several factors to consider. Initially, you must decide whether the application requires a control valve in order to be effective, or would a self-contained or piloted regulator be sufficient? from Jordanvalve.com


Pilot Operated Regulators

Fundamental Principles of Pilot Operated Regulators - Steve Berry - For all practical purposes, regulators, used by the gas distribution industry can be placed in either of two categories: Self-Operated or Pilot-Operated. this paper examines them both. Thanks to ICEweb sponsor Emerson Process Management  and www.ceesi.com .


Tank Blanketing Valves

Tank Blanketing Valve - Tank Blanketing Valves are self-contained, fully balanced, pilot-operated and are used for accurate pressure control on tank blanketing systems. These valves help control emissions and provide protection against atmospheric contamination. The valves maintain a positive tank pressure which reduces the possibility of tank wall collapse during pump out operations, prevents stored product from vaporizing to atmosphere.Thanks to ICEweb sponsor Emerson


Vacuum Regulators and Breakers

The following links are included thanks to ICEweb sponsor Emerson Process Management.

Vacuum Control - Vacuum regulators and vacuum breakers are widely used in process plants. Conventional regulators and relief valves might be suitable for vacuum service if applied correctly - from Emerson Process Management 


Our sponsors PROCHEM PIPELINE PRODUCTS also have a further range of associated products and technical information - find it here.