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Corrosion 

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Corrosion is a subject that any Instrument Engineer should have knowledge in as selecting the correct equipment and process instruments for a plant is dependant on it. This page provides some excellent technical information about corrosion, forms of corrosion, corrosion effects, how to mitigate corrosion and corrosion monitoring and control. In addition there are Material Selection Guidelines and Corrosion Tables.

Corrosion Technical Information for Engineers

The Corrosion Doctor
This site brings in focus new tools, events and concepts to quantify corrosion damage and the benefits of
proposed solutions. It contains a series of modules
that can be used for training in corrosion science and engineering. 

The Corrosion Club
This site focuses on corrosion monitoring, with supporting corrosion information modules.
Corrosion and its Effects
 This technical data sheet briefly discusses some of the reasons why corrosion occurs and the problems that can result.
Galvanic Corrosion
This NASA site provides some good data.
Stainless Steel Grade Selection Guidelines
Good information on Stainless Steel.
Copper & Copper Alloy  Corrosion Resistance Database
For Copper and Copper Alloy data this is the site to visit.

Corrosion Tables
Searchable corrosion information and tables from Sandvik.

1.12 Corrosion Data Tables - This is a good table detailing materials against media, concentration and temperature - from OSECO

The Corrosion Portal
A huge amount of information and links from corrosionsource.com
Corrosion and Materials reference Library
 
Information on corrosion control, corrosion prevention and materials selection
From the Hendrix Group.
Dictionary of Metal Terminology
A searchable resource from Metalmart Inc
Material Tables
This comprises some technical data put together by MJ VanVoorhis
Stainless Steel Types and their Selection
Corrosion Guide to Thermoplastics
From Dual-Laminate
Technical Bulletin – Corrosion Prevention and Detection

Chemical Compatibility Database
Use this site to help determine which materials are best suited for your applications.
An excellent corrosion table source from Cole Palmer

Online Problem Solver
The Corrosionsource.com CPS system provides assistance in the identification of the root cause of common corrosion problems through information obtained from simple visual examination of the corroding components or equipment. It also provides basic remedial action that can be taken immediately which should mitigate or at least reduce the severity of the problem.

  "Corrosionist" - Corrosion Search Engine - Corrosion and Corrosion Protection 
This useful site covers Corrosion Types, Corrosion Control Methods, E-Learning, Forum, Glossary, Tools, Corrosion Data, Corrosion Prevention, Materials, Software for Corrosion Prediction along with a BLOG and Corrosion directory.
Forms of Corrosion
This article covers Uniform Attack, Galvanic, Crevice, Pitting, Intergranular, Selective Leaching, Erosion, and Stress Corrosion.

  Q&A: Corrosion Monitoring & Control - Michael I. McElroy 

This is a useful question and answer article - From www.flowcontrolnetwork.com 

 

Circle Seal Controls Corrosion Resistance Guide 

 This is a very useful tool.

 

Nickel Development Institute - There are 375 technical papers available here free of charge-A super site! NiDI has launched the first in a series of online training modules for the chemical process industry. These are online slide presentations accompanied by audio and scrolling text. The first module, entitled "Basics of Corrosion" was written by NiDI consultant Bud Ross and edited by NiDI Technical Director Gary Coates. Audio is provided by Scott Farlinger and the user interface was designed by Intelygis Inc. of Toronto. "Basics of Corrosion" is about 23 minutes in length and looks briefly at the various forms of corrosion (uniform, galvanic, pitting, crevice, erosion-corrosion, intergranular, corrosion fatigue, environmentally-assisted cracking, and stress corrosion cracking).

Corrosion Technical Papers

Selecting Fluid System Components for use in Sour Oilfields - The conditions under which oil and gas are brought from their reservoirs to the surface can be outright hostile to many common materials used in fluid system components employed in industry. Potentially dangerous mechanisms include localised corrosion, stress corrosion cracking (SCC) and sulphide stress cracking (SSC). SSC has become increasingly common as more sour reservoirs are being developed - for example, those in the northern part of the Caspian Sea that contain up to 20% hydrogen sulphide (H2S). Ageing reservoirs can also turn sour as abiotic and biotic reactions take place. This article describes how to select the optimal materials of construction for components that need to perform reliably for many years in the demanding sour environments of oil and gas exploration and production - from Process Online and Swagelok.
Real-Time Corrosion Monitoring - Integrating Corrosion Data with other Process Variables - Russell Kane and Keith Briegel - Existing programs on the control system can assess, identify key plant relationships - The petrochemicals and pharmaceuticals sectors spend $2.5 billion annually to combat corrosion. Worldwide, the cost of corrosion in the process industries appears to be about $50 billion per year and will probably climb higher over the next five years. Many operators currently see corrosion on a “straight-line basis” in terms of repair, maintenance, and replacement during fixed interval turnaround inspections. New technology, however, is available that assesses corrosion deterioration in real time using the plant control and automation system. This makes linking corrosion to process conditions more direct and immediate. It also allows the assessment of corrosion in much shorter time intervals with the ability to control and mitigate the rate of damage and more accurately factor in its true economic impact on plant operations - from ISA and InTech.
3.12 Corrosion Monitoring: Breaking down the Misconceptions -Sridhar Srinivasan - The latest technology links corrosion to process conditions more directly and immediately. It also allows corrosion depreciation to be assessed in much shorter time intervals with the ability to control and mitigate the rate of damage and more accurately factor in its true economic impact on plant operations - from www.processonline.com.au