Home | About ICEweb | Acronyms | Actuators | Alarm Management | Analysers | Books | Burner Management | Can Open | Charges | Control | Choke Valves | Control Valves | Condition & Machine Monitoring | Composite Valves | Coriolis Flow | Corrosion | Data Comms | Data Loggers | EX Web | Education | Electrical Web | Emission Monitoring| Employment | Enclosures | Fieldbus | Fire & Gas | Fittings | Flow | Forum | Foundation Fieldbus | Fuzzy Logic | HART | Hazardous Areas | Health and SafetyHeat Tracing & Bundles | HIPPS | Humidity | Hydraulics | ICEnews | Industrial Ethernet | Instrument | Instrument Enclosures,Sunshades & Supports | Instrument Valves & Access | Laser Instrumentation | Level | Links | Manufacturing and Automation Safety | Modbus | Motion Control | Multiphase Flow | New | Networks | News | New Technology | Oxygen Analysers | Oil in Water Analysers | Optical Fibre Instrumentation | PH Measurement| Profibus | Pressure | Pressure Regulators | Pressure Relief Valves | Register | Rupture Discs | Safety Instrumented Systems | Samplers | Sample Systems | Security | Severe Service Valves | Shutdown/ESD Valves | Simulators | Solenoids| Suppliers | Surge & Lightning | Technical Information | Terminals | Temperature | Test And Calibration | Tools | TubingUltrasonic Flow | Valveweb | V-Cone Flow | Wireless | Wish List | Contact ICEweb |

Whilst every effort is made to ensure technical accuracy of the information supplied on iceweb.com.au, Keyfleet Pty Ltd and its employees accept no liability for any loss or damage caused by error or omission from the data supplied. Users should make and rely on their own independent inquiries. By accessing the site users accept this condition. Should you note any error/omission or an article offends please do not ignore it, contact the webmaster and we will review, rectify and remove as necessary.

Safety Instrumented Systems

Instrumented Protective Functions and Emergency Shutdown (ESD) and Process Shutdown (PSD) Systems

Scalable, ultra-reliable and cost effective ESD, BMS and F & G solutions using HIMA technology ranging from a few I/O in size to highly distributed, multiple application systems with I/O numbers in the thousands.

Also HIMA Australia's  TÜV Rheinland approved Functional Safety Engineers are equipped to support you through every step of the functional safety project lifecycle.

Go to HIMA Australia’s website for more information.

   

The following papers have been generously provided to ICEweb by our valued sponsor HIMA - Please support our sponsors, without them ICEweb could not exist.

HIMA Australia have announced that they will be launching their new safety system "HIMax" in mid 2008 and a change in Management - HIMA Paul Hildebrandt GmbH + Co KG are launching a safety system which will set new standards in performance, safety and availability within the process industry. In the development of flexible and intelligent safety platforms, HIMA’s special focus was on increasing the availability and profitability of process plants. Offering unique features, HIMax ideally satisfies the global process industry’s demand for increasing the profitability of safety-oriented applications.

HIMA Australia are running 1-Day IEC/AS 61511 Safety Lifecycle Awareness Courses in Brisbane 3rd June, Gladstone 5th June, Melbourne 25th June and Perth 16th July. The outcome of the workshop will be an understanding of how to practically apply the AS61511 standard. The workshop will cover the requirements of each stage of the life cycle and how they apply to process industry projects today.

HIMA Australia are running a 4-Day TÜV FS Engineer Course in Melbourne 30th September - 3rd October - HIMA’s functional safety course is a TÜV Rheinland Group certified training course for engineering professionals. The course focuses on functional safety for the process, oil & gas, and chemical industries according to IEC/AS 61508 / 61511 and gives engineers the opportunity to certify their functional safety knowledge through TÜV.

Functional Safety: A Practical Approach for End-Users and System Integrators- Tino Vande Capelle,Dr. M.J.M. Houtermans - The object of this paper is to demonstrate through a practical example how an end-user should deal with functional safety while designing a safety instrumented function and implementing it in a safety instrumented system.
Modern 2oo4-Processing Architecture for Safety Systems-Prof. Dr.-Ing. habil. Josef Börcsök -This paper provides an overview of two out of four system architecture and associated considerations. 
Safety Bus Systems -Prof. Dr.-Ing. habil. Josef Börcsök - Modern distributed control systems are connected via bus systems, which need effective and uninterrupted communication between all subscribers. Therefore it is necessary for these communications to be fault tolerant and safe. For safety related systems, additional safety layers are required to fulfil these requirements.

Introduction in Safety Bus Systems-Prof. Dr.-Ing. habil. Josef Börcsök - This paper discusses how modern distributed control systems are connected via bus systems, and need effective and uninterrupted communication between all bus stations. Therefore it is necessary that these communications are fault tolerant and safe. 

Safety Critical Software-Prof. Dr.-Ing. habil. Josef Börcsök -This paper discusses the methodical analysis of hardware architectures used in safety-related applications. It provides an excursus on a safe computer system’s software technology and specifies the overview in greater detail.

Safety Systems -Prof. Dr.-Ing. habil. Josef Börcsök - This technical paper gives an excellent overview of Safety Systems covering development history, the fundamental considerations required, fault avoidance basis and measurement, fault control basis, along with external influences such as environmental demands, electromagnetic, mechanical and climatic considerations.

Comparison of PFD calculation -Prof. Dr.-Ing. habil. Josef Börcsök - This paper discusses the compares calculation methods.

Sharing Control & Safety Instruments-Are your layers overlapping?-Dirk Schreier - Since its release as an Australian standard in July of 2004, AS61511 is rapidly being accepted and applied on Safety Instrumented Systems throughout the process industry. Principles such as independence between control and protective instruments have existed for many years; however they continue to often be overlooked even with the introduction of this standard.

Risk Prevention and Mitigation-Where does gas detection fit in?-Dirk Schreier - It is quite common in today's process industry to see the terms fire and gas (F&G). These terms have been used hand in hand for many years and are also combined when referring to applications involving safety-instrumented systems. This article challenges the thinking behind this concept and demonstrates that although fire systems and gas detection systems both reduce risk; their methods are actually quite different.

Legal Implications in Australia for Companies and Individuals under “Industrial Manslaughter”-Dean McNair - There has been a lot of discussion in Australia recently over proposed new occupational health and safety (OH&S) legislation which will include the provision to prosecute corporations and individuals under industrial manslaughter laws. State and territory governments are enacting these new laws in response to workplace deaths in the hope that it will force company directors and senior executives to improve the safety cultures within their organisations.

Safety standard IEC 61508 - Consequences for automation technology and implementation at HIMA -This white paper provides an overview of IEC 61508 and how HIMA have addressed it's requirements.

SIL Assessments -Identification of Safety Instrumented Functions-Dirk Schreier - Since its release as an Australian standard in July of 2004, AS61511 is rapidly being accepted and applied on Safety Instrumented Systems throughout the process industry. AS61511 is a performance based standard with a risk-based approach to safety. Performance based standards are by nature very open to interpretation, and therefore allow for more than just one analysis technique. Some of the techniques currently applied in industry have some shortfalls in achieving the objective of the standard. This article looks at some common problems encountered during the analysis phase of the AS61511 safety lifecycle.

Programmable electronic safety system technical specification  - HIMA Australia has made available a programmable electronic safety system technical specification for use by busy engineering offices who wish to utilise their time more effectively. The specification is suited to an Emergency Shutdown System application and is generic in nature so you can use it with any safety system vendor. The specification is also designed to be the backbone to the final release from your organisation after it is tailored to meet your specific requirements. You have to register to download this specification.
Communication with Safe Ethernet -Franz Handermann- The application of SafeEthernet paves the way for the open automation- and network systems of the future.
Safety Considerations
Dr. Josef Börcsök,-Statistical evaluation of HIMA systems in the context of IEC 61508. This article contains the first comprehensive description of IEC 61508-compliant calculation of errors in safety-related systems in general and describes how relevant values for the H41q/H51q systems currently available from HIMA can be calculated. 
Critical Aspects of Safety, Availability and Communication in the control of a subsea gas pipeline- Requirements and Solutions - This is a large zipped file of 2.5 Meg so will take a while to download,  however it is worth it as shows safety related satellite communication
Transporting gas - with safety first!-Automation of an ethylene pipeline
HIMA safety controllers monitor heating installation on the Queen Mary 2  - Two safety-related controllers, acting as a Boiler Management System, reliably provide operational safety to the application. - Looking for more on Burner Management Systems? ICEweb's comprehensive BMS page has it!
Integrated safety controllers with safeethernet - By combining the world's fastest safety controllers "HIMatrix" with the world's fastest safety bus "safeethernet", HIMA is creating a hitherto unknown level of flexibility for safety-related automation. This flexibility is the basis for the development of new potential. The current system limits of safety-related automation concepts are disappearing, paving the way for truly application-based safety solutions. This creates new potential for increasing productivity and reducing the total costs for safety technology.
Comprehensive safety solutions for the South Pars gasfield exploration-ESD, F&G and HIPPS systems from HIMA ensure maximum safety and plant availability.

The Following links are compliments of our sponsor Emerson
Selecting Transmitters for Safety Instrumented Systems
SIS/IEC 61508 Frequently Asked Questions
  If you go to the following SIS link you can register and download the following very useful documents which cover; 
Basic safety concepts
What is risk? / Reducing risk/ Safety standards
Building your SIS
Physical design/Functional design/ Verification & validation/ Installation & commissioning
Using your SIS
Operations & maintenance/ Modifications/ Decommissioning
The intelligent advantage
Smart SIS

The Following Links are compliments of our sponsor Pilz
Guide to Programmable Safety Systems - A comprehensive guide from Pilz
How functional safety helps to save lives -In this article Ron Bell explains functional safety and looks ahead to the revision of the IEC 61508standard that is due for publication in 2010.This article by Jeanne Erdmann was first published in the January 2008 edition of the IEC's E-TECH. http://www.iec.ch 
The Following Links are compliments of our sponsor Moore Industries-Pacific, Inc.
  The Ups and Downs of Alarms -read about alarms in a Safety Instrumented Systems  environment -Garry Prentice-Moore Industries International -Intech Magazine
The following excellent papers have been generously provided to ICEWeb with the permission of World Renowned SIS expert
Dr Angela E. Summers, Ph.D.
President, SIS-TECH Solutions, LLC
12621 Featherwood Dr., Suite 120, Houston, TX 77034 USA
Phone: 281-922-8324 , Fax: 281-922-4362
For more papers and excellent links etc go to  http://www.SIS-TECH.com
Achieve  Continuous Safety Improvement - This technical paper gives an insight of how to achieve continuous safety improvement.
Continuous Improvement in SIS - Discusses safety culture, Protective Management Systems and how to achieve continuous improvement.
The Evolution of Plant Automation - Most owner/operators continue the practice of implementing separate, and often diverse, platforms for the BPCS and SIS, this paper discusses the reasons behind this.
IEC 61511 and the Capital Project Process - A Protective Management Systems Approach
Random, Systematic, and Common Cause Failure: How do you manage them? - This paper provides an overview of random, systematic, and common cause failures and clarifies the differences in their management within IEC 61511.

Partial Stroke Testing of Block Valves - Chapter, “Partial Stroke Testing of Block Valves”, Instrument Engineers Handbook, Volume 4, Chapter 6.9 - For many operating companies, one of the most difficult parts of complying with the standards is the testing interval often required for final elements, such as emergency isolation valves or emergency block valves, this excellent chapter covers this in detail.

Safety Instrumented Systems - Published in Perry’s Handbook of Chemical Engineering 2007 - Covers Hazard and Risk Analysis, Design Basis,  Requirements Specifications, Engineering, Installation, Commissioning and Validation along with Operating Basis.
The Evolution of the Cookbook - This paper provides examples of simple “cookbook” approaches and illustrates how architectures must evolve when addressing higher integrity levels and/or process reliability.
User Approval of SIS Device -This paper explains the concept of user approval as documented in ANSI/ISA 84.00.01-2004, ANSI/ISA TR84.00.04, and the Center for ChemicalProcess Safety book, Guidelines for Safe and Reliable Instrumented Protective Systems.

Recommendations on the Design and Operation of Fuel Storage Sites -This 52 page report sets out recommendations to improve safety in the design and operation of fuel storage sites.

Software Implemented Safety Logic - This paper discusses some of the requirements for implementing safety logic via software based systems.
Bridging the Safe Automation Gap Part 1
Part 1 discusses safe automation on a broad perspective examining safety culture, organization and hazards analysis issues. 
Bridging the Safe Automation Gap Part 2
Part 2 focuses on instrumented systems and discusses specification, implementation, operation, maintenance, and management of change. 
To Err is Human 
It must be recognized in our designs that given the right conditions that all things succumb to human error.
Fault Management Analysis
Examining a device based on repairable or replaceable components may be your best bet for designing failure out of your SIS. 
Partial-Stroke Testing of Block Valves
This paper discusses the various ways that you can partial stroke test block valves and illustrates the probability of failure on demand calculations. 
Common Cause and Common Sense Designing Failure Out of Your SIS
Angela E. Summers, Ph.D. and Glenn Raney-  The paper will focus on how to identify potential common cause events through the application of industry or internal design standards or through the use of qualitative assessment techniques. 

Improve Facility SIS Performance and Reliability
Angela E. Summers, Ph.D., P.E, President, SIS-TECH Solutions, LP and Bryan A. Zachary, Operations Manager

Introduction to Layer of Protection Analysis
This paper provides an overview of the LOPA process, highlighting the key considerations

High Integrity Protective Systems for Reactive Processes
This paper discusses how to assess, design, and implement HIPS to effectively manage potential overpressure of equipment used for reactive processes.

Perspectives on ANSI/ISA 84.00.01-2004 (IEC61511)-An Emerging International Consensus Standard
Angela E. Summers, Ph.D., P.E., President, SIS-TECH Solutions, LP

Bhopal: Could it Happen Again?
Angela E. Summers, Ph.D., P.E., President, SIS-TECH Solutions, LP
Are your instrumented safety systems up to standard  
Kimberly A. Ford and Angela E. Summers, Ph.D.

Estimation and evaluation of common cause failures in SIS
Angela E. Summers, Ph.D., Kimberly A. Ford, and Glenn Raney

Safety requirements specification in a capital project environment
Dr. Angela E. Summers, P.E.

Is your SIS "grandfathered" under ANSI/ISA S84.01-2004?
Kimberly A. Ford and Angela E. Summers, Ph.D., P.E.

Avoid bad engineering practices in safety instrumented system design
Angela E. Summers, Ph.D., P.E., President, SIS-TECH Solutions, LLC - As industry races toward compliance, it must work hard to prevent the creation and acceptance of bad engineering practices, which threaten the economics of plant operation and erode the effectiveness of SIS designs. 

Techniques for assigning a target integrity level
Angela E. Summers, Ph.D.

Using instrumented systems for overpressure protection
Dr. Angela E. Summers, PE, SIS-TECH Solutions, LLC

Viewpoint on ISA TR84.0.02 - simplified methods and fault tree analysis
Angela E. Summers, Ph.D., P.E.- Simplified equations and fault tree analysis are two techniques that can be used to verify safety integrity level. The two methods do yield different results but both provide acceptable approximations. 


Other "Super" SIS links
Fire Safe Actuators - A paper detailing an innovative concept from valued sponsor Samson Controls Pty Ltd

SIS Links -TUV provides links to more Safety Instrumented Systems Information


SIS Technical Papers - Exida.com provides links and excellent technical information as follows on Safety Instrumented Systems;
61508 and 61511; What Is an Operations Company Supposed to Do? - Eric Scharpf - The typical first reaction from the process operations side of the table when confronted with a new standard is, "How much will this cost and how much extra paperwork will it involve?".... IEC 61508 and 61511, the standards covering the design and use of a safety instrumented system to reduce process plant accidents, are no exception to this initial reaction.
Accurate Failure Metrics for Mechanical Instruments -Dr. William M. Goble -Probabilistic calculations done to verify the integrity of a Safety Instrumented System design require failure rate data and failure mode data of all equipment including the mechanical devices.
Assessment Levels for Safety Equipment - Dr. William M. Goble - The end user must carefully choose all instrumentation equipment used in Safety Instrumented System (SIS) applications. All such equipment must be carefully justified... IEC 61511, Functional Safety for the Process Industries, requires that equipment used in safety instrumented systems be chosen based on either IEC 61507 certification to the appropriate SIL level or justification based on "prior use" criteria.
Common Cause Simulation - Dr. William M. Goble - Fault tolerant systems have been designed for safety critical applications including the protection of potentially dangerous industrial processes.
Development of a Mechanical Component Failure Database -Dr. William Goble & Julia Bukowski - In this paper, they present a methodology to derive component failure rate data for mechanical components used in automation systems based on warranty and field failure rate data as well as expert opinion.
Estimating The Beta Factor - Dr. William M. Goble - A Safety Instrumented System (SIS) is often designed to help protect an industrial process against potentially dangerous hazards. These systems often use redundant equipment to achieve the needed levels of protection. If the design was done to meet requirements of IEC 61511 or IEC 61508, probabilistic evaluation is done to verify that the design achieves risk reduction goals.
Evolution of European Standards - Rainer Faller - Slide show presentation of his Rockwell Automation 2002 speech
FMEDA - Accurate Product Failure Metrics - John C. Grebe and Dr. William Goble - The letters FMEDA form an acronym for "Failure Modes Effects and Diagnostic Analysis." The name was given by one of the authors in 1994 to describe a systematic analysis technique that had been in development since 1998 to obtain subsystem / product level failure rates, failure modes and diagnostic capability.
Functional Safety Terms and Acronyms Glossary - exida - This list of functional safety terms and acronyms has been compiled from a number of sources listed at the end including the IEC 61508, IEC 61511 (ISA84.01) standards. It is meant to provide a general reference for engineers practicing safety lifecycle engineering in the process industry. As such it provides both safety and related non-safety term definitions in a clear useable form. It specifically highlights the most important terms and acronyms from the safety lifecycle standards with working level definitions. The reader is encouraged to pursue IEC 61508 or IEC 61511 for additional definitions and for additional information on applying the safety lifecycle to the process industry.
Getting Failure Rate Data - Dr. William M. Goble - Safety verification calculations for each safety instrumented function are a key concept in functional safety standards like ISA 84.01 and IEC 61511.
IEC 61508 Certification Of Safety-Related Software Products With C/C++ -  John C. Grebe - What is the purpose of a coding standard? In the perspective of a safety-related software there are two valid answers. A coding standard's primary purpose is to reduce programming errors. A secondary purpose could be to achieve IEC 61508 certification for safety-related software.
IEC 61508 Overview - exida - IEC 61508 is an international standard for the “functional safety” of electrical, electronic, and programmable electronic equipment. This standard started in the mid 1980s when the International Electrotechnical Committee Advisory Committee of Safety (IEC ACOS) set up a task force to consider standardization issues raised by the use of programmable electronic systems (PES). At that time, many regulatory bodies forbade the use of any software-based equipment in safety critical applications. Work began within IEC SC65A/Working Group 10 on a standard for PES used in safety-related systems. This group merged with Working Group 9 where a standard on software safety was in progress. The combined group treated safety as a system issue.
IEC61511 Standard For Functional Safety - exida - IEC 61511 has been developed as a Process Sector implementation of the international standard IEC 61508: "Functional safety of electrical / electronic / programmable electronic safety-related systems."
Implementing IEC61508 In The Process Industries - Dr. Eric W. Scharpf & Dr. William M. Goble - IEC 61508 and its process-specific companion IEC 61511 are providing new codification to safety instrumented systems and their application to the process industry.
Mechanical Database Verification Report -Julia Bukowski - The purpose of this document is to report on exida's successful efforts to validate statistically certain random equipment failure rate data used in a mechanical parts failure rate and failure mode database and, by extension, to validate the techniques used to derive the data. To accomplish this, a Failure Modes, Effects, and Diagnostic Analysis (FMEDA) is initially used to predict the useful- life failure rate for the fail-to-open condition of a particular pressure relief valve (PRV) using the failure rates from the mechanical parts database. Next, this prediction is statistically tested against three independent data sets consisting of proof test data for PRV provided by Fortune 500 operating companies. The data sets all meet the intent of the quality assurance of proof test data as documented by the Center for Chemical Process Safety (CCPS) Process Equipment Reliability Database (PERD) initiative.
Mechanical Failure Rate Data for Low Demand Applications - exida - The use of IEC 61508 [1] and IEC 61511 [2] has increased rapidly in the past several years. Along with the adoption of the standards has come an increase in the need for accurate reliability data for devices used in Safety Instrumented Systems (SIS), both electronic and mechanical. While the methodology of determining failure rates for electronic equipment is fairly well accepted and applied, the same can not be said for mechanical equipment. Several methods are currently being utilized for generating failure rates for mechanical components. These methods vary in their approach and often lead to dramatically different failure rates which can lead to significant differences when calculating the reliability of a safety instrumented function (SIF). Some methods can result in dangerously optimistic failure rate numbers.
Mechanical FMEDA Presentation - Slide show presentation by Dr. William M. Goble
Modeling & Analyzing The Effects Of Periodic Inspection On The Performance Of Safety-Critical Systems - Julia V. Bukowski - This paper presents a method for incorporating into Markov models of safety-critical systems, periodic inspections and repairs which occur deterministically in time.
Open IEC 61508 Certification of Products -Rainer Faller & Dr. William Goble -IEC 61508 has been in use for several years since the final parts were released in 2000. Although written from the perspective of a bespoke system, it is more commonly used to certify products for a given SIL level. Valid product certification schemes must involve the assessment of specific product design details as well as an assessment of the safety management system of the product manufacturer and the personnel competency of those professionals involved in the product creation.
Partial Valve Stroke Testing - Iwan van Beurden - The objective of a Safety Instrumented System (SIS) is to reduce the risk associated with a particular process to a level lower than or equal to the tolerable risk level.
PFDavg Calculations For Redundant Systems With Incomplete Testing - Harry Cheddie - A common definition of a Safety Instrumented Function (SIF) as defined in Functional Safety Standards is "Function to be implemented by a Safety Instrumented System (SIS) to mitigate or prevent a specific hazardous event."
PLC vs Safety PLC - Dr. William M. Goble - Safety Programmable Logic Controllers (PLCs) are special purpose machines that are used to provide critical control and safety applications for automation users. These controllers are normally an integral part of a safety instrumented system (SIS) which are used to detect potentially dangerous process situations.
Project Experience with IEC 61508 and its Consequence - Rainer Faller -  This paper reports on the experiences with implementation of IEC 61508 in recent projects with European, North American and Japanese system vendors. The paper describes problems identified in implementing the standard and proposes a knowledge tool and a combination of software verification methods to mitigate these issues.
Real Time Operating Systems for IEC 61508 - Mike Medoff - In today’s world many potentially dangerous pieces of equipment are controlled by embedded software. This equipment includes cars, trains, airplanes, oil refineries, chemical processing plants, nuclear power plants and medical devices. As embedded software becomes more pervasive so too do the risks associated with it. As a result, the issue of software safety has become a very hot topic in recent years. The leading international standard in this area is IEC 61508: Functional safety of electrical/electronic/ programmable electronic safety-related systems. This standard is generic and not specific to any industry, but has already spun off a number of industry specific derived standards, and can be applied to any industry that does not have its own standard in place. Several industry specific standards such as EN50128 (Railway), DO-178B (Aerospace), IEC 60880 (Nuclear) and IEC 601-1-4 (Medical Equipment), are already in place. Debra Herrmann (Herrmann, 1999) has found a total of 19 standards related to software safety and reliability cut across industrial sectors and technologies. These standards’ popularity is on the rise, and more and more embedded products are being developed that conform to these standards. Since an increasing number of embedded products also use an embedded real time operating system (RTOS), it has become inevitable that products with an RTOS are being designed to conform to such standards. This creates an important question for designers: how is my RTOS going to effect my certification? This article will attempt to explore the challenges and advantages of using an RTOS in products that will undergo certification.
SIL Verification - Dr. William M. Goble - The safety lifecycle (SLC) is one of the fundamental concepts presented in the ANSI/ISA 84.01 and IEC 61508 functional safety standards.
Software - Stress Vs. Strength - Dr. William M. Goble - Considering the components used in the current control systems, hardware failure cause have been widely studied.
Software Safety Technique - Dr. William M. Goble - There is a strong trend toward the use of programmable electronics in safety instrumented systems. yet some users still avoid software-based systems.
State-Of-The-Art Safety Verification - Dr. Eric W. Scharpf & Dr. William M. Goble -The past few years have brought significant changes to the control safety field in both technology (i.e., fieldbus) and regulation (i.e., IEC 61508).
What Does Proven In Use Imply? - Rachel Amkreutz & Iwan van Beurden - The functional safety standards, IEC 61508, IEC 61511, and ANSI/ISA 84.01 each specify the Safety Integrity Level performance parameter of Safety Instrumented Functions.
What is PFDavg.? - Dr. William M. Goble - IEC 61508 requires probabilistic evaluation of each set of equipment used to reduce risk in a safety related system.
The Grandfather Clause and existing equipment - Dr. William Goble - International safety standards permit users to utilise a ‘Proven in Prior Use’ methodology to justify  SIS equipment ie., A Grandfather Clause ; but can users take on the responsibility? - Following a recent internally initiated audit of your facility’s SIS, you realized your systems do not meet the “grandfather clause” requirements described in ANSI/ISA 84.01.00. Now you face the task of bringing those systems into conformance with international safety standards. One of the questions your SIS team raised is, “Do our installed transmitters meet the ‘prior use’ requirements described in Section 11.5.3 of IEC 61511-1 – Requirements for the selection of components and subsystems based on prior use?” From the ISA and InTech.


SIS Links-Canadian Company ACM Automation provides some excellent articles and technical papers covering:-
HAZOP Budgeting Tool - How long will my HAZOP take?
Achieving High SIL Ratings with Partial Stroke Testing of Valves
SCADA Implementation Checklist - Are SCADA systems off the shelf?
Time Saver HAZOP - Conducting a HAZOP in 50% Less Time?
The ACM HAZOP Process
Facility Risk Assessment - When should you audit safety systems?

The Enhanced Approach to Process Hazard Analysis & SIS Design (ISA Technical Conference)©

SIL Determination Techniques Report, this excellent document covers;

  • SIL Determination and the Safety Life Cycle
  • SIL determination Techniques
  • ALARP and Tolerable Risk Concept
  • Semi-Quantitative Method – Fault Tree and Event Tree Analysis
  • Safety Layer Matrix
  • Calibrated Risk Graph
  • Layer of Protection Analysis (LOPA)
  • Evaluating the SIL Determination Options
  • Process Industry Observations
  • SIL Program Benefits

Other Useful Links
Certified Functional Safety Expert Governance Board -The CFSE is now administered by the CFSE Governance Board which is in turn supported by a broad consortium of companies including Honeywell, Pilz, Siemens, TUV, exida and other leading safety related firms.
Partial Closing of Shutdown/Blowdown Valves - Useful news release from ICS Triplex
Safety and related Acronyms From the Laboratory Safety Institute

Functional Safety and Safety Integrity Levels - An application note from Bentley Nevada.

Safety Users Group - An independent, professional community dedicated to instrumented safety matters related to the oil, gas, petrochemical and chemical industries.
Reliability Prediction Method for Safety Instrumented Systems- PDS Method Handbook, 2003 Edition

Recommended Guidelines for the application of IEC 61508 and IEC 61511 in the petroleum activities on the Norwegian Continental Shelf - This very comprehensive 55 page guideline from the Norwegian oil Industry association is very useful.

Valve system controls for safety - A matrix that substantially increases the level of safety in the process industries while significantly reducing the number of nuisance trips - Improved safety brings more nuisance trips, which means lost production.The single block valve is the weak point of the 2oo2D architecture and Parallel valve technology can provide 95% diagnostic coverage- G. Paul Baker and ISA InTech
PDS Data Handbook, 2003 Edition - PDS is a method used to quantify and balance the safety and production loss of Safety Instrumented Systems (SIS). The method accounts for all types of failure categories; technical, software, human, etc.- The 2006 edition of the PDS Method Handbook gives an updated version of the PDS method, including the mathematical details.
Converting relay-based logic solver to triple modular redundancy means safer plants at less cost - Keyur Vora and Ranjan Bhattacharya - When a leading Indian petrochemical plant noticed interlock operations and actuation happening six times a year due to shutdowns, they knew it was time for a change. Problems with trips in the oxidation reactor lead to huge costs in production and quality losses. Finally plant officials looked at upgrading the relay-based interlock system with triple modular redundancy (TMR) to enhance reliability and availability and reduce nuisance trips. From ISA and InTech.
Reliability Data for Safety Instrumented Systems- 

 HSE documents

'The Strategy for Workplace Health and Safety in Great Britain to 2010 and beyond' http://www.hse.gov.uk/aboutus/hsc/strategy.htm

INDG218, 'A Guide to Risk Assessment Requirements' http://www.hse.gov.uk/pubns/raindex.htm

INDG163, 'Five Steps to Risk Assessment'
http://www.hse.gov.uk/pubns/raindex.htm

RR216, 'A methodology for the assignment of safety integrity levels (SILs) to safety-related control functions implemented by safety-related electrical, electronic and programmable electronic control systems of machines'
http://www.hse.gov.uk/research/rrhtm/rr216.htm

INDG316, 'Procedures for daily inspection and testing of mechanical power presses and press brakes'
http://www.hse.gov.uk/pubns/engindex.htm

INDG375, 'Power presses: a summary of guidance on maintenance and thorough examination'
http://www.hse.gov.uk/pubns/puwerind.htm

INDG229, 'Using work equipment safely'
http://www.hse.gov.uk/pubns/puwerind.htm

INDG270, 'Supplying New Machinery: a Short Guide'
http://www.hse.gov.uk/pubns/puwerind.htm

INDG271, 'Buying New Machinery: a Short Guide'
http://www.hse.gov.uk/pubns/puwerind.htm

INDG291, 'Simple guide to the Provision and use of Work Equipment Regulations 1998'
http://www.hse.gov.uk/pubns/puwerind.htm

RR125, 'Evaluation of the implementation of the use of work equipment directive and the amending directive to the use of work equipment directive in the UK'
http://www.hse.gov.uk/research/rrhtm/rr125.htm

HSC13, 'Health and Safety Regulation: a Short Guide'
http://www.hse.gov.uk/pubns/regindex.htm

INDG275, 'Managing Health and Safety: Five Steps to Success'
http://www.hse.gov.uk/pubns/manindex.htm

INDG343, 'Directors' Responsibilities for Health and Safety'
http://www.hse.gov.uk/pubns/manindex.htm

'Directors' Responsibilities for Health and Safety (INDG343): Frequently Asked Questions'
http://www.hse.gov.uk/pubns/manindex.htm


Wish to learn more about Manufacturing and Automation Safety or Burner Management? ICEweb has this well covered on our MAS and BM pages.